Roll Manufacturing
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We have a special infrastructure for fabrication of Single/ Double Jacket Rolls in Mirror Finish/ Matt Finish for various applications ranging from Heating / Cooling / Coating / Lamination / Calendaring Etc.
| Our Roll Manufacturing process has the following features |
Uniform temperature gradient across the roll:
For heating/ Cooling Rolls our special internal construction ensures very low temperature gradient across the entire barrel length of the Roll, resulting in uniform quality and thickness of sheet/film passing between the Rolls.
Hard Chrome Plating:
We have over 15 years experience coupled with technology from German consultant, to deliver you the best quality Hard Chrome Plating, of 60-62 HRC hardness & good corrosion resistance.
Using specialized techniques we produce a roll with a shell hardness of 60-62 HRC & shell depth of 8 mm.
Grinding:
We grind your Rolls on precision German machines to produce geometric tolerances in the range of 3-5 microns.
Matt Finish:
We can produce different surface roughness values (Ra Values ranging from1-5 microns) in dull/ bright finish, using different parameters in Sand Blasting.
Mirror Finish:
Using specialized German Machine we can produce high gloss (lusture) mirror finish of Ra value 0.005 microns.
Embossing:
We can produce different embossed finishes on the Roll surface ranging from Knurled/ Diamond Etc.
Dynamic Balancing:
We use special manufacturing techniques to ensure that the fabricated Rolls are dynamically balanced to close tolerances, resulting in vibration free running.
General Industry Rolls & Rollers:
The origins of rollers can be traced back to ancient Egypt at the time of the construction of the Great Pyramids. Rollers were used in the manufacturing of the structural stones of the pyramids. Since then, rollers have been used in manufacturing many different materials, including;
- Roofing Rollers
- Textile Rollers
- Printing Related Rollers
- Belt Drive Rollers
- Rock and Stone Conveytor Rollers
We can remanufacture and engineer coverings for better results. Call us for replacement recovering or repair and one of our roller engineers will be here to help you.
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